How to Customize Mailer Boxes

In the world of packaging, mailer boxes have emerged as a popular choice for businesses looking to enhance their brand presentation and provide a sturdy option for shipping their products. Customizing mailer boxes can significantly benefit your business by creating a memorable unboxing experience for customers. Let’s explore what mailer boxes are, the materials and processes involved, types, commonly used custom sizes, and the steps to customize them effectively.

What Are Mailer Boxes?

Mailer boxes are a type of packaging designed for shipping products. They are typically made from corrugated cardboard, offering durability and protection during transit. Unlike traditional shipping boxes, mailer boxes often feature a self-locking design, eliminating the need for additional adhesives or tapes.

Materials Used in Mailer Boxes

1. Corrugated Cardboard: 
2. The most common material, known for its strength and lightweight properties.
3. Kraft Paperboard: 
4. Eco-friendly and often used for a rustic or natural look.
5. White Cardboard: 
6. Provides a clean, polished appearance, ideal for high-quality printing.

Types of Mailer Boxes

1. Regular Slotted Container (RSC): 
2. The standard type, great for general use.
3. Full Overlap (FOL): 
4. Offers extra strength with overlapping flaps.
5. Roll End Tuck Top (RETT): 
6. Features a secure closure without the need for tape or glue.
7. Roll End Front Tuck (REFT): 
8. Similar to RETT but with a front flap for added security.

Commonly Used Custom Sizes

• Small: 
• 6 x 6 x 2 inches
• Medium:
• 9 x 6 x 3 inches
• Large: 
• 12 x 9 x 4 inches
• Extra Large: 
• 15 x 10 x 5 inches

These sizes can be adjusted based on specific product dimensions and shipping requirements.

Benefits of Custom Mailer Boxes

1. Brand Recognition: 
2. Custom designs help reinforce brand identity and make a lasting impression on customers.
3. Enhanced Protection: 
4. Tailored sizes and materials ensure products are well-protected during shipping.
5. Eco-Friendly Options: 
6. Many suppliers offer sustainable materials, appealing to environmentally conscious consumers.
7. Cost-Effectiveness: 
8. Efficient design can reduce shipping costs and minimize waste.

How to Customize Mailer Boxes

1. Define Your Needs: 
2. Identify the purpose of the mailer box, the type of products it will hold, and any specific features required (e.g., inserts or padding).
3. Choose the Right Material: 
4. Consider the weight, fragility, and size of your products to select the appropriate material for durability and aesthetics.
5. Design Your Box: 
6. Work with a graphic designer to create eye-catching artwork that represents your brand. Consider color schemes, logos, and any other branding elements.
7. Select the Right Size and Style: 
8. Choose a size that fits your product snugly to prevent movement during transit. Decide on the box style that best suits your needs (e.g., RETT or REFT).
9. Add Special Features: 
10. Consider adding features like custom inserts, windows, or finishes (glossy or matte) to enhance the box’s appearance and functionality.
11. Partner with a Reliable Supplier: 
12. Choose a supplier who can meet your customization needs with quality and efficiency. Packagingcc is an excellent choice, offering a wide range of customization options and materials to suit your specific requirements.

By following these steps, you can create custom mailer boxes that not only protect your products but also enhance your brand’s visibility and reputation. Whether you’re a small business or a large corporation, investing in custom mailer boxes is a strategic move that can elevate your customer experience and help you stand out in a competitive market.